Documented results. Not marketing math.
Metalsa · Automotive Tier 1 Supplier · Kentucky, USA
A first-stage pilot: ~5x return in its first six months
- 34 verified early detections on transfer presses, crown presses, and hydraulic pumps
- 26 hours of unplanned downtime prevented
- 267 operating modes learned and 564 alarm thresholds configured asset by asset
Transfer presses running five different dies, crown presses running three: each one learned as its own operating mode.
Want to run a pilot like this at your plant?
Talk to an EngineerMost pilots start at 60 sensors, no CAPEX required.
Global Automotive Tier 1 Supplier
+277% ROI in the first 6 months
- Payback in under 3 months
- 503 assets monitored 24/7: furnaces, presses, and critical production lines
- 116 proactive interventions executed to date
Top 3 Coca-Cola Bottler Worldwide
17 facilities and 1,200 sensors, one reliability standard
- 464 hours of unplanned downtime prevented to date
- 329 proactive interventions across the program
Field cases, one by one.
Real detections from the Monitoring Center: what the AI flagged, what our analysts diagnosed, and what it saved.
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Detecting a Bearing Fault on a Top Drive Motor — and Keeping the Rig Drilling Until Planned Maintenance
Read the case →: Detecting a Bearing Fault on a Top Drive Motor — and Keeping the Rig Drilling Until Planned Maintenance -
Detecting a Lubrication Failure on a Cooling Tower Fan Before It Caused Catastrophic Damage
Read the case →: Detecting a Lubrication Failure on a Cooling Tower Fan Before It Caused Catastrophic Damage -
Detecting a Bearing Fault on a Hazardous Chemical Discharge Pump — Before It Became a Safety and Production Risk
Read the case →: Detecting a Bearing Fault on a Hazardous Chemical Discharge Pump — Before It Became a Safety and Production Risk -
Detecting a Gearbox Fault on a Beverage Filling Line — Before It Stopped Production
Read the case →: Detecting a Gearbox Fault on a Beverage Filling Line — Before It Stopped Production -
Detecting Mechanical Faults on an Electric Mining Shovel — Without Stopping Production
Read the case →: Detecting Mechanical Faults on an Electric Mining Shovel — Without Stopping Production -
Early Bearing Fault Detection Prevents Downtime at a Food Production Plant
Read the case →: Early Bearing Fault Detection Prevents Downtime at a Food Production Plant
Where these numbers come from.
Every alert, diagnosis, intervention, and outcome is logged in Predicore App™ with full traceability. Savings are quantified case by case in the monthly executive report your Reliability Program Engineer delivers: downtime avoided, corrective costs prevented, production protected. The figures on this page come from those reports, not from a marketing model.
Your plant could be the next case.
Walk us through your critical assets and an engineer will come back with a complete proposal: a technical monitoring plan, a fixed monthly fee, and an implementation plan stage by stage.