Condition monitoring for the assets others walk away from.
Low RPM, intermittent operation, variable speed, extreme environments. The machines that actually stop your plant are exactly where one-size-fits-all monitoring gives up. They’re where we start.
If it’s hard to monitor, it’s probably critical.
Low RPM equipment (<100 RPM)
Slow-turning bearings generate faint, low-frequency signals that standard spectra simply can’t see. Kilns, agitators, crushers, dryers.
Intermittent machines
Presses, robots, hoists, and packaging lines that start and stop all day defeat monitoring built for steady state. Every cycle looks like an anomaly to a generic model.
Variable speed drives
When speed changes constantly, fixed alarm thresholds are either blind or screaming. Detection has to track the operating condition, not a single baseline.
High temperature
Furnaces, kilns, and steel service push past what standard sensors survive. Our HT variant is rated for ambient temperatures up to 257 °F at the mounting point.
Explosive atmospheres
Refining, chemicals, mining. Intrinsically safe (Ex ia) sensor variants, certified for hazardous areas.
Heavy mobile and drilling equipment
Mining shovels, top drives: high shock, high vibration, remote sites. Satellite connectivity included when there’s no network to lean on.
Why one-size-fits-all monitoring fails here.
A standard spectrum trades low-frequency visibility for high-frequency detail, or the other way around. Slow and variable machines fall in the gap.
An alarm limit set for the average motor is blind on a press that operates in bursts. Without learning each asset’s operating modes, monitoring either misses failures or drowns you in false alarms.
On complex assets, a raw alert without expert interpretation is noise. Someone has to diagnose the failure mode, route it, and confirm the fix.
Purpose-built for the hard cases. Patented for the hardest.
Low and high frequency combined in one spectrum, with a minimum measurable frequency of 0.033 Hz. Sub-100 RPM machines stop being invisible.
Our FS sensor variant and detection method were patented specifically for machines with intermittent operation and varying conditions. Not an add-on. The core of the design.
Predicore AI clusters how each machine actually runs and sets dynamic thresholds per mode. A press in standby and a press mid-stroke are different machines, and the model knows it.
ISO 18436 CAT II & III engineers supervise every diagnosis and take the multi-mode, low RPM, and intermittent cases personally. A decade of complex assets across the Americas’ toughest plants.
Complete specifications, variants, and certifications. We’ll email it to you. [Gated: formulario corto HubSpot]
Proven where it’s hardest.
Predicore AI was trained on 5,000+ real industrial assets over a decade. These are the kinds of calls our Monitoring Center makes on complex assets, documented one by one:
Top drive, active drilling rig
A bearing fault detected on a top drive motor at 2:40 AM, and a controlled monitoring plan that kept the rig drilling safely for 40 days until planned maintenance.
Read the case →Electric mining shovel
Mechanical faults detected on one of the hardest assets to monitor continuously, without stopping production.
Read the case →Beverage filling line gearbox
A gearbox fault caught on a line producing up to 36,000 bottles per hour, before it stopped production.
Read the case →Bring us your hardest asset.
The machine everyone says can’t be monitored: that’s the one we want to see. Walk us through it and we’ll tell you exactly how we’d approach it, with a complete technical plan before you commit to anything.