One program. Five layers.
All of it working for your plant.
Everything included from day one: hardware, connectivity, AI, platform, and expert support. This is how the loop gets closed.
Wiverâ„¢ Wireless Sensors
Triaxial vibration and temperature sensing built for the harshest environments: IP69, -40 to 257 °F, intrinsically safe variants. AA batteries your team swaps in minutes.
Gateway
Connects up to 100 sensors over an encrypted 915 MHz link that gets through guards and enclosures where 2.4 GHz radios struggle. Data leaves through its own cellular network: no IT/OT access, no integration project.
Predicore AIâ„¢
Learns how each machine operates and sets dynamic thresholds per asset, not generic limits. Every validated intervention feeds the model, cutting false alarms cycle after cycle.
Predicore Appâ„¢
Every alert arrives with a diagnosis and a recommended action. Unlimited users, full traceability, and automatic escalation if no one acts.
Monitoring Center
Three engineers on your program: a Predictive Engineer supervising every diagnosis, a Data Integrity Engineer guarding data quality, and a Reliability Program Engineer reporting value monthly.
Wiverâ„¢ key specifications
Built for the harshest operating conditions.
Low and high frequency combined in a single spectrum. Minimum measurable frequency of 0.033 Hz: this is what makes sub-100 RPM monitoring real, not marketing.
Multiple sensors synchronized on the same asset, up to 64 g and 26.7 kHz sampling.
WIVERâ„¢
Purpose-built for machines with intermittent operation and varying conditions: presses, robots, hoists, packaging lines.
IP69, -40 to 257 °F, intrinsically safe (Ex ia) variants for explosive atmospheres. FCC certified, ISO 27001.
Encrypted 915 MHz radio: a sub-GHz band that penetrates machine guards, metal enclosures, and concrete far better than the 2.4 GHz that Bluetooth and Wi-Fi based sensors rely on. One gateway, up to 100 sensors, no repeaters. Then cellular or satellite out.
User-replaceable AA batteries, NFC tap-to-configure, dismounts in under a minute.
Complete specifications, variants, and certifications. We’ll email it to you.
Low friction to start. Tailored to get right.
01
Plant walk & scoping
We walk your plant with your team, identify the critical assets, and build a complete technical and commercial proposal. Before you commit to anything.
02
Low-impact installation
Sensors mounted and transmitting the same day of the visit. No plant stop, no IT involvement, about 15 minutes per sensor, all handled by our certified field engineer.
03
AI calibration
The model learns how each asset operates while our analysts configure detection for your specific equipment. This stage takes the time your assets need: it’s exactly what makes the monitoring yours instead of generic.
04
Continuous operation
Your team receives validated recommendations, every action is traced, and your Reliability Program Engineer reviews results with you monthly.
Built to fit your plant. Commercially and technically.
Two ways to run the program
Most plants run Predicore as a monthly program with zero CAPEX: hardware, software, and the Monitoring Center in one subscription, upgrades included. Prefer to own the technology? A CAPEX acquisition is available too, with everything the Monitoring Center delivers included for the first 1 to 3 years. We structure the program around your plant, not around our revenue model.
Plays well with your systems
Predicore runs standalone from day one: no integration required to get value. When you’re ready, the Predicore Integration Suiteâ„¢ connects with your CMMS, SCADA, historians, and ERP through standard protocols (MQTT, OPC UA). And the program can grow beyond vibration: process and energy variables with our own wireless hardware, plus third-party analyses like oil analysis and motor circuit analysis, all under one reliability program.
What we bring. What your plant brings.
A reliability program is a partnership. Here’s the deal, in plain terms.
What comes with the program
- Wiverâ„¢ sensors and gateways with mounting hardware and all installation materials. Hardware upgrades included: your equipment never goes obsolete.
- Predicore Appâ„¢ with unlimited users, and Predicore AIâ„¢ tuned per asset.
- A Monitoring Center team assigned to your program: Predictive Engineer, Data Integrity Engineer, Reliability Program Engineer.
- Installation and commissioning by our certified field engineer, hands-on training for your team, and full platform setup.
- Weekly progress reports, a monthly executive report quantifying the program’s value in dollars, and recurring training sessions.
- Support every day of the week, with response in under 3 hours from a validated alert. 24×7 coverage plans available.
What your plant brings
- A list of your critical rotating assets, and the will to act on what we find.
- A standard 110/220 VAC outlet near the gateway.
- Plant access for installation day: safety induction and LOTO coordination for critical equipment.
- A contact on your team to receive recommendations and confirm interventions. That confirmation closes the loop and trains the model on your plant.
Questions plant teams ask us.
How long until we see value?
Sensors are transmitting the same day they’re installed, with no plant stop and no IT project. From there, calibration takes the time your assets need: dynamic thresholds per machine, detection configured by our analysts. Based on client results, payback typically lands under 6 months.
Do we need to hire anyone to run this?
No. Every program comes with a Predictive Engineer, a Data Integrity Engineer, and a Reliability Program Engineer. Your team receives diagnoses with recommended actions, not raw data to interpret. And we train your people as the program runs, so the knowledge stays in your plant.
What ROI should we expect?
Documented programs range from payback in under 3 months to +277% ROI in 6 months. If you can share your downtime and cost data during scoping, we’ll build an ROI projection with you so you can make the case internally before spending a dollar. Either way, your Reliability Program Engineer quantifies the program’s actual value monthly, in dollars.
Can it integrate with our existing systems?
Predicore works standalone from day one. When you want integration, the Predicore Integration Suiteâ„¢ connects to CMMS, SCADA, historians, and ERPs via MQTT and OPC UA, including SAP and Maximo.
Is there a minimum commitment to get started?
Most plants start with a 60-sensor validation over 6 months: enough coverage to build a solid business case, with no CAPEX required. If your case calls for fewer, we scale it down.
Subscription or purchase?
Your call. The default is a monthly program with everything included and zero CAPEX. If your organization prefers to own the technology, a CAPEX option exists, with the full Monitoring Center program and the guidance of our reliability team included for the first 1 to 3 years. We adapt to your financial requirements, not the other way around. See how pricing works →
Get your tailored proposal
Every operation is different. Let’s scope yours.
Talk to one of our engineers and get a complete proposal: a technical monitoring plan, a fixed monthly fee, and an implementation plan stage by stage.